Shipping Bunker Silos: A Guide

Assessment & Planning

Silo Dimensions & Weight

Precise measurements (height, diameter, weight) are essential for vessel selection and securing. Include material specifications such as steel grade, thickness, and yield strength. Provide detailed weight certificates.

Destination Port Capabilities

Confirm port infrastructure can handle heavy lift and out-of-gauge (OOG) cargo of this size. Check crane capacity (specify minimum lifting capacity), quayside length (sufficient for silo placement), quay depth (draft), and access roads (weight restrictions and turning radius).

Route Survey

Identify potential transport route challenges (bridges, tunnels, weight restrictions, low-hanging power lines). Use specialized route planning software and consult route planning experts to ensure feasibility.

Budgeting

Factor in costs for heavy lift equipment, specialized transport (including permits and escorts), lashing and securing materials, permits, insurance (including marine cargo insurance and potential third-party liability), and potential delays (e.g., port congestion, weather delays).

Vessel Selection

Breakbulk vs. Heavy Lift Vessel

Breakbulk vessels suit smaller silos; heavy lift vessels are needed for larger, heavier units. Consider vessel availability, transit times, and cost-effectiveness.

Vessel Specifications

Ensure the vessel's crane capacity significantly exceeds the silo's weight (include a safety factor), and deck space is sufficient for securement with ample margin. Confirm stability calculations are performed by a naval architect to ensure safe seaworthiness.

Pre-Shipment Preparations

Packaging & Securing

Silos may require protective coatings like anti-corrosion paint or specialized wrapping to prevent transit damage. Develop a detailed securing plan using appropriate lashing materials and techniques to withstand sea conditions. Consult experienced lashing experts certified to relevant standards.

Documentation

Prepare detailed specifications, drawings, weight certificates, material certifications, and any necessary permits or licenses. Comply with all relevant international shipping regulations (e.g., SOLAS, IMDG Code, and other relevant national or regional regulations).

Insurance

Secure comprehensive cargo insurance covering all risks associated with OOG shipment, including total loss, damage, and potential delays.

Loading & Unloading

Heavy Lift Equipment

Arrange suitable cranes or other heavy lift equipment (e.g., gantry cranes, mobile cranes) at both loading and discharge ports with sufficient lifting capacity and reach.

Supervision

Experienced personnel, such as certified riggers and crane operators, should supervise loading and unloading to ensure safe and secure handling. All personnel should be trained and compliant with relevant safety regulations.

Method Statement

A detailed method statement outlining lifting and securing procedures, including risk assessments, emergency procedures, and communication protocols, is essential for safety and efficiency. The method statement should be reviewed and approved by relevant stakeholders.

Transportation

Land Transport

Arrange specialized transport for moving the silos from the Manufacturing site to the loading port and from the discharge port to the final destination. This may involve heavy-duty trailers, lowboy trailers, or other specialized vehicles. Consider permits, route planning, and potential escorts.

Sea Transport

Monitor the vessel's progress and coordinate with the shipping line for updates. Utilize tracking systems to maintain visibility throughout the voyage.

Post-Shipment

Inspection

Upon arrival, inspect the silos for any transit damage. Check for dents, cracks, leaks, or other damage signs. Document findings thoroughly with photographic evidence.

Documentation

Maintain thorough records of the entire shipping process, including all documentation, costs, and any incidents. This documentation is crucial for insurance claims and future reference.

Risk Assessment and Mitigation

Conduct a thorough risk assessment identifying potential hazards throughout the shipping process (e.g., equipment failure, weather events, human error). Develop mitigation strategies to minimize these risks. This should include contingency plans for unforeseen circumstances.

Environmental Considerations

Comply with all relevant environmental regulations regarding the transport of oversized loads. Obtain necessary permits and consider the potential environmental impact of fuel emissions during transport. Implement a waste management plan for any materials generated during loading and unloading.

Security

Implement robust security measures throughout the shipping process to mitigate risks of theft, vandalism, and piracy. This may include GPS tracking, security personnel, and insurance coverage for cargo theft.

Technology Integration

Utilize GPS tracking for real-time monitoring of the shipment's location. Employ digital documentation to streamline paperwork and improve transparency. Explore the use of blockchain technology to enhance security and traceability.

Shipping International

Shipping International offers expertise in bunker silo shipping.