How To Ship Precast Concrete Panels

 

Expert guide to shipping precast concrete panels: FCL, OOG, breakbulk options, packaging, securing, port & vessel selection, documentation, and more. Contact Shipping International for assistance.

 

 

Shipping Precast Concrete Panels: A Guide

1. Assessing the Cargo

  • Dimensions and Weight: Accurately measure length, width, height, and weight of each panel.
  • Detailed Drawings: Provide drawings showing dimensions, weight distribution, and unique features.

2. Choosing a Shipping Method

  • FCL (Full Container Load): Suitable for smaller, lighter panels fitting within standard container dimensions. Careful stacking and securing are crucial.
  • OOG (Out of Gauge): For panels exceeding standard container limits. Requires specialized containers (flat racks, open-top) and handling.
  • Breakbulk: For exceptionally large or unusually shaped panels. Panels are secured directly onto the vessel's deck. Requires careful planning and coordination.

3. Selecting Packaging and Securing

  • Packaging Materials: Use high-quality plywood (marine-grade) or steel framing. Consider panel fragility and environmental exposure.
  • Securing Methods: Use appropriate lashing (high-tensile straps or chains) and dunnage (wooden blocks). Consult a qualified rigger.

4. Potential Damage and Mitigation

  • Common Damage: Cracking, chipping, abrasion.
  • Mitigation: Internal bracing, specific handling instructions on packaging, use of protective corner guards, shock absorption materials. Avoid stacking directly on sharp objects.

5. Port Selection

  • Consider port handling equipment (for OOG/Breakbulk), proximity to the project site, congestion, infrastructure, and potential delays.

6. Vessel Selection

  • Choose a vessel capable of handling the cargo's size and weight (container ships, heavy-lift vessels, project cargo vessels).

7. Documentation

  • Cargo specifications, packing list, commercial invoice, bill of lading, insurance certificate, OOG cargo declaration (if applicable), port and customs documentation.

8. Transportation to Port

  • Arrange specialized transport for OOG/Breakbulk cargo (low-bed trailers, heavy-lift vehicles).

9. Customs Clearance

  • Ensure all necessary customs documentation is in order for both export and import.

10. Insurance

  • Obtain adequate cargo insurance.

11. Monitoring and Tracking

  • Use tracking methods to monitor shipment progress.

12. Important Considerations

  • Lifting and Handling: Use appropriate equipment and trained personnel.
  • Weather Conditions: Protect panels from rain, extreme temperatures, or strong winds.
  • Regulations: Comply with all relevant international shipping regulations and safety standards.

Checklist:

  • [ ] Accurately determine panel dimensions and weight.
  • [ ] Obtain detailed drawings.
  • [ ] Choose appropriate shipping method (FCL, OOG, Breakbulk).
  • [ ] Select suitable packaging and securing methods.
  • [ ] Select appropriate port.
  • [ ] Choose suitable vessel.
  • [ ] Prepare all necessary documentation.
  • [ ] Arrange specialized transport (if needed).
  • [ ] Ensure customs clearance.
  • [ ] Obtain adequate cargo insurance.
  • [ ] Implement monitoring and tracking.

Case Studies (Examples):

  • Example 1: Successfully shipped 50 smaller precast concrete panels (FCL) using standard 40ft containers. Panels were stacked and secured using high-tensile straps and wooden dunnage.
  • Example 2: Shipped 3 oversized precast concrete beams (OOG) using a flat rack container. Specialized heavy-lift equipment was used for loading and unloading.

Information on Shipping International is available at shippinginternational.co.uk. Shipping International can be contacted via email at This email address is being protected from spambots. You need JavaScript enabled to view it. or by telephone at 0330 027 0450.