Shipping Petrochemical Separators: A Guide

Cargo Description

Dimensions, Weight, and Material

• Dimensions (L x W x H): Precise measurements in metres and feet are crucial. Example: 10m x 4m x 3m (32.8ft x 13.1ft x 9.8ft)
• Weight: Gross weight in kilograms and pounds. Example: 25,000 kg (55,116 lbs)
• Material of construction: Specify the exact material, grade, and any coatings. Example: 316L Stainless Steel, electropolished

Hazardous Materials Classification

• UN Number and Class: If applicable, clearly state the UN number and hazard class according to the Globally Harmonized System of Classification and Labelling of Chemicals (GHS).

Handling Specifications

• Centre of Gravity: Precise location, ideally with a diagram. This is critical for safe lifting and transport.
• Lifting Points: Number, location (with diagram), and weight capacity of each lifting point. These should be clearly marked on the separator itself.
• Special Features: Note any fragile components, sensitive instrumentation, or internal components requiring special protection. Specify any limitations on tilt or orientation.

Transportation

Road Transport

• Specialised Lowboy Trailers: Use trailers designed for oversized and heavy loads. Specify the required trailer type based on dimensions and weight.
• Permits for Oversized Loads: Detail the permits required for each leg of the journey, including any route restrictions or escorts.
• Route Planning: Careful route planning is essential to avoid low bridges, narrow roads, and other obstacles.

Port Handling

• Specialised Heavy-Lift Cranes: Pre-arrange cranes with sufficient lifting capacity. Confirm crane availability well in advance.
• Port Services: Arrange for stevedoring, lashing, and other necessary port services.
• Port Authority Notification: Notify port authorities of the shipment details well in advance to ensure smooth handling.

Sea Freight

• OOG Shipment: Likely for larger separators. Specify the type of vessel required (heavy-lift vessel, etc.).
• FCL (Full Container Load): Possible for smaller separators. Specify container type and size.
• Securement Methods: Detail the methods for securing the separator to the vessel, including lashing points and materials.
• Breakbulk: Only as a last resort due to increased risk of damage.

Securement

Custom Cradles/Frames

• Design and Fabrication: Custom-designed cradles or frames are often necessary to provide optimal support and protection.
• Vibration and Shock Absorption: Incorporate shock absorption materials to minimise damage during transit.

Lashing

• Appropriate Materials: Use high-strength lashing materials suitable for the weight and dimensions of the separator.
• Techniques: Employ proper lashing techniques to ensure securement throughout the journey.

Documentation

• Packing List: Detailed description of the separator and packaging materials.
• Commercial Invoice: Accurate description of goods, value, and terms of sale.
• Certificate of Origin: Documenting the origin of the goods.
• Hazardous Materials Permits (if applicable): Required documentation for hazardous materials shipments.
• Weight and Dimension Certificates: Verify measurements for customs and transport.
• Lifting Plan: Detailed plan for safe lifting and handling, including diagrams.

Insurance

• Cargo Insurance: Obtain comprehensive cargo insurance to cover potential damage or loss during transit. Consider all-risks coverage.

Choosing OOG vs. FCL

• OOG (Oversized/Overweight): Choose OOG if dimensions or weight exceed standard container limits.
• FCL (Full Container Load): Choose FCL if multiple smaller separators can fit within a standard container.

Communication

• Maintain constant communication with all parties involved throughout the shipping process.

Compliance

• Adhere to all relevant UK and international regulations and safety standards for the transport of hazardous materials and oversized cargo.