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Shipping Modular Ceramic Furnaces: A Guide
Assess Your Cargo
Dimensions, Weight, and Fragility
Accurately measure each furnace module's dimensions (length, width, height), weight, and assess its fragility. Photograph any potential weak points for later reference.
Choose Your Shipping Method
Full Container Load - Out of Gauge (FCL OOG)
Suitable for most modules. This requires a container large enough to accommodate the dimensions and weight. For example, modules under 12 meters in length and weighing less than 20 tonnes are typically suitable for FCL OOG.
Breakbulk
Necessary for exceptionally large or heavy modules exceeding FCL capabilities. For example, modules exceeding 12 meters in length or weighing over 20 tonnes often require Breakbulk shipping.
Cost & Transit Time Comparisons
FCL OOG generally offers faster transit times and potentially lower costs per unit due to efficient containerisation. Breakbulk shipping tends to be more expensive and has longer transit times due to increased handling complexities.
Securement Planning
Materials and Techniques
Develop a detailed plan specifying dunnage (wood blocks, etc.), lashing straps (high-tensile strength), and corner protectors (foam, wood, etc.). Consult a rigging specialist for complex modules. Securement is crucial to prevent shifting and damage during transit.
Packaging
Crate/Pallet Construction
Custom-design crates or pallets using robust materials (plywood, OSB) for maximum protection. Dimensions should accommodate modules with extra space for cushioning.
Cushioning Materials
Use appropriate cushioning (foam, air bags, bubble wrap) to absorb shocks and vibrations. The amount and type of cushioning will depend on the fragility of the module.
Labelling
Clearly label crates with "Fragile," "This Way Up," weight, dimensions, and handling instructions.
Environmental Considerations
Consider using recycled and recyclable packaging materials to minimize environmental impact. Explore sustainable shipping options, such as using vessels with lower carbon emissions.
Port Selection
Suitable Ports
Prioritise ports with experience in handling out-of-gauge (OOG) and Breakbulk cargo, and those familiar with shipping ceramic goods.
Vessel Booking
Lead Times and Potential Delays
Book vessel space well in advance, especially for Breakbulk shipments. Specify OOG handling requirements during booking to avoid delays. Lead times vary depending on the route and vessel availability.
Documentation
Required Documents
Prepare comprehensive documentation, including:
- Commercial Invoice
- Packing List
- Bill of Lading
- Certificate of Origin
- Insurance documentation
- Detailed cargo specifications (dimensions, weight, fragility)
- Securement plan
Transportation to Port
Specialised Transport
Arrange specialised transport (e.g., lowboy trailers) for oversized modules. Obtain necessary permits (e.g., wide load permits) for oversized loads. Consider potential logistical challenges such as route planning and bridge clearances.
Customs Clearance
Customs Issues
Ensure all necessary customs documentation is prepared and submitted. Be aware of potential customs issues specific to ceramic furnaces (import/export regulations, tariffs).
Delivery
Unloading and Placement
Arrange delivery from the port to the final destination. Consider using specialised equipment (cranes, forklifts) for unloading and placement.
Insurance
Cargo Insurance
Secure comprehensive cargo insurance (all-risk, marine cargo insurance) covering potential damage or loss during transit.
Emergency Procedures
In case of damage during transit, immediately contact Shipping International.
Case Studies
Case Study 1: Shipping International successfully shipped a 15-tonne modular ceramic furnace using breakbulk shipping to Japan. Challenges included securing permits for oversized loads and coordinating complex port handling. The solution involved meticulous planning, specialized transport, and close collaboration with port authorities.
Case Study 2: Shipping International delivered three 8-tonne modules via FCL OOG to Australia. Challenges included ensuring adequate cushioning to protect against vibrations during the long transit. The solution involved custom-designed crates with enhanced internal bracing and specialized cushioning materials.
Frequently Asked Questions (FAQ)
Information regarding frequently asked questions is available from Shipping International.
Contact Information
Shipping International
Tel: 0330 027 0450
