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Shipping an Electric Arc Furnace from/to the UK
Pre-shipment Planning
Survey & Assessment
A thorough site survey determines the furnace's dimensions (length, width, height), weight, centre of gravity, and any special handling needs. These include fragile components (control panels, sensors), hazardous materials (oils, coolants), or delicate internal mechanisms. This impacts packaging, handling equipment, and securing methods.
Route Survey
Optimal shipping routes consider canal transit feasibility, weather patterns, potential port congestion or canal closures, and transit time. Detailed planning minimizes risks and ensures timely delivery.
Vessel Selection
A heavy-lift vessel with sufficient lifting capacity and deck space is essential. Geared vessels (with onboard cranes) simplify loading/unloading but are often more expensive. Non-geared vessels need external cranes, adding complexity but offering port flexibility. The vessel must accommodate the furnace's dimensions, including overhang.
Port Selection
Suitable ports of loading and discharge need adequate heavy-lift handling facilities, considering proximity to origin/destination, crane capacity, and infrastructure.
Permits & Approvals
Necessary permits and approvals include documentation from the UK Maritime and Coastguard Agency (MCA), customs declarations, and potentially special licenses for oversized cargo. International regulations (International Maritime Organization - IMO) must be followed.
Insurance
Comprehensive cargo insurance is vital, covering damage, loss, and theft during transit.
Packaging & Crating
Protective packaging is assessed based on the furnace's construction and journey hazards. Options include weatherproof covers, specialized cradles, and custom-built crates. The choice depends on fragility and transit conditions.
Transportation & Handling
Loading
Specialized heavy-lift equipment (cranes, gantries) ensures safe loading. Experienced riggers and stevedores prevent damage.
Securing
The furnace is secured to the vessel's deck using appropriate lashing and securing methods, complying with international standards (IMO/SOLAS). This includes high-tensile straps, chains, and wedges, ensuring proper weight distribution and preventing movement.
Transit
The furnace's condition is monitored throughout the voyage. Regular checks identify and address potential issues.
Unloading
Specialized heavy-lift equipment ensures safe and efficient unloading at the destination port, mirroring loading procedures.
Documentation
Bill of Lading
Accurate and complete documentation includes cargo, vessel, and voyage details.
Packing List
A detailed list of all components and packaging materials.
Weight & Measurement Certificates
Accurate documentation of the furnace's dimensions and weight.
Lifting Plans
Detailed plans outline safe lifting and securing procedures.
Risk Assessment
A comprehensive risk assessment identifies potential hazards (sea damage, theft, equipment malfunction) and mitigation strategies.
Post-Shipment
Customs Clearance
Customs procedures are handled at both origin and destination ports. This includes providing necessary documentation, paying duties and taxes, and potentially working with customs brokers.
Delivery
On-site delivery and placement of the furnace at the final destination is arranged using appropriate heavy-lift equipment.
Potential Risks During Transit & Troubleshooting
Potential risks include sea damage from harsh weather, theft or pilferage, equipment malfunction during loading/unloading, and unforeseen delays. Comprehensive insurance and meticulous planning mitigate these risks. Common problems include delays due to port congestion or permit issues. Damage can occur during handling.
Cost Estimation
The total cost depends on the furnace's size and weight, distance, insurance costs, port fees, handling charges, and customs duties. Shipping International provides a detailed quote following a thorough assessment of specific requirements.
