How To Ship Electric Arc Furnaces

 

Ship your electric arc furnace to/from the UK with Shipping International. Experts in heavy-lift cargo, we handle permits, insurance, and transport. Get a free quote today!

 

 

Shipping an Electric Arc Furnace from/to the UK

Pre-shipment Planning

Survey & Assessment

A thorough site survey determines the furnace's dimensions (length, width, height), weight, centre of gravity, and any special handling needs. These include fragile components (control panels, sensors), hazardous materials (oils, coolants), or delicate internal mechanisms. This impacts packaging, handling equipment, and securing methods.

Route Survey

Optimal shipping routes consider canal transit feasibility, weather patterns, potential port congestion or canal closures, and transit time. Detailed planning minimizes risks and ensures timely delivery.

Vessel Selection

A heavy-lift vessel with sufficient lifting capacity and deck space is essential. Geared vessels (with onboard cranes) simplify loading/unloading but are often more expensive. Non-geared vessels need external cranes, adding complexity but offering port flexibility. The vessel must accommodate the furnace's dimensions, including overhang.

Port Selection

Suitable ports of loading and discharge need adequate heavy-lift handling facilities, considering proximity to origin/destination, crane capacity, and infrastructure.

Permits & Approvals

Necessary permits and approvals include documentation from the UK Maritime and Coastguard Agency (MCA), customs declarations, and potentially special licenses for oversized cargo. International regulations (International Maritime Organization - IMO) must be followed.

Insurance

Comprehensive cargo insurance is vital, covering damage, loss, and theft during transit.

Packaging & Crating

Protective packaging is assessed based on the furnace's construction and journey hazards. Options include weatherproof covers, specialized cradles, and custom-built crates. The choice depends on fragility and transit conditions.

Transportation & Handling

Loading

Specialized heavy-lift equipment (cranes, gantries) ensures safe loading. Experienced riggers and stevedores prevent damage.

Securing

The furnace is secured to the vessel's deck using appropriate lashing and securing methods, complying with international standards (IMO/SOLAS). This includes high-tensile straps, chains, and wedges, ensuring proper weight distribution and preventing movement.

Transit

The furnace's condition is monitored throughout the voyage. Regular checks identify and address potential issues.

Unloading

Specialized heavy-lift equipment ensures safe and efficient unloading at the destination port, mirroring loading procedures.

Documentation

Bill of Lading

Accurate and complete documentation includes cargo, vessel, and voyage details.

Packing List

A detailed list of all components and packaging materials.

Weight & Measurement Certificates

Accurate documentation of the furnace's dimensions and weight.

Lifting Plans

Detailed plans outline safe lifting and securing procedures.

Risk Assessment

A comprehensive risk assessment identifies potential hazards (sea damage, theft, equipment malfunction) and mitigation strategies.

Post-Shipment

Customs Clearance

Customs procedures are handled at both origin and destination ports. This includes providing necessary documentation, paying duties and taxes, and potentially working with customs brokers.

Delivery

On-site delivery and placement of the furnace at the final destination is arranged using appropriate heavy-lift equipment.

Potential Risks During Transit & Troubleshooting

Potential risks include sea damage from harsh weather, theft or pilferage, equipment malfunction during loading/unloading, and unforeseen delays. Comprehensive insurance and meticulous planning mitigate these risks. Common problems include delays due to port congestion or permit issues. Damage can occur during handling.

Cost Estimation

The total cost depends on the furnace's size and weight, distance, insurance costs, port fees, handling charges, and customs duties. Shipping International provides a detailed quote following a thorough assessment of specific requirements.

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